Rotary Table type Deflashing Machine

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Rotary Table type Deflashing Machine Specification

Diameter
Rotary Table: 800 mm

Application
Rubber and Plastic Moulded Product Deflashing

Power Source
Electric

Current Range
6-8 A

Frequency
50 Hz

Output Voltage
415 V

Phase
Three Phase

Power Consumption
2.5 kWh

Automation Grade
Automatic

Type
Rotary Table type Deflashing Machine

Condition
New

Motor Type
Induction Motor

Material
High-grade Stainless Steel

Power
2.5 kW

Voltage
415 V

Dimensions
1200 mm x 1000 mm x 1600 mm

Input Voltage
415 V AC

Rated Current
7 A

Rated Capacity
50 kg per cycle

Noise Level
< 70 dB

User Interface
Push Button Type

Control Panel
Digital Timer & Speed Control

Maintenance
Low Maintenance Design

Air Supply
Required for Pneumatic Model

Loading/Unloading
Manual or Pneumatic Assistance

Environment
Dust-Proof & Low-Vibration Design

Finishing
Powder Coated Body

Safety Features
Overload Protection & Emergency Stop

Speed
Variable Table Speed up to 15 rpm

Deflashing Media
Plastic Pellets/Critical Media

Nozzle Type
Adjustable High-Pressure Blast Nozzle

Cleaning Time Per Batch
5 - 15 mins

About Rotary Table type Deflashing Machine

This machine has a turntable provided with satellite tables having suitable fixtures for holding parts. As the turntable is indexed, parts are moved to deflashing station. At deflashing station satellite table rotates on its own axis and thus part on satellite table is deflashed. Deflashing guns throws out deflashing media on parts and due to impact blasting process loose flashes are removed. When preset deflashing time is over, program will automatically index the turntable and deflashed part comes out at unloading station where it is removed and new parts is loaded. The machine has deflashing media recycling system, reclaimer, dust separator, dust collector, anti-static spray system, turntable drive and speed control mechanism as in-built part. Control panel can be supplied with PLC arrangement on choice.

This machine is ideal for deflashing parts with intricate areas, parts made with PA (adding 40% or more glass fiber), PPS, LCP, PBT, PET and other thermoset products like bakelite, BMC, SMC etc.

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Efficient and Flexible Deflashing Process

This rotary table machine automates the deflashing of rubber and plastic moulded parts, achieving superior results with adjustable speeds and high-pressure blast nozzles. The system is designed for use in various factory settings, accommodating both manual and pneumatic loading, and allowing for precise control with a digital timer and variable speed adjustments.

Robust Safety and User-Friendly Features

Operator safety is at the forefront, with essential protections such as overload protection and an emergency stop function. The user interface is simple, employing intuitive push-button controls. Additionally, the machines durable, powder-coated construction and low-vibration design ensure longevity and a quieter workspace, maintaining noise levels below 70 dB.

FAQs of Rotary Table type Deflashing Machine:

Q: How does the rotary table type deflashing machine operate?

A: The machine works by rotating components on a table while an adjustable high-pressure blast nozzle removes flash using plastic pellets or similar media. The cycle settings, including timer and rotation speed, can be controlled via the digital panel, and parts can be loaded manually or with pneumatic assistance.

Q: What types of products can be cleaned with this deflashing machine?

A: It is specially designed for deflashing rubber and plastic moulded components. The adjustable nozzle and media type make it suitable for a wide range of product geometries and sizes, offering flexibility in application.

Q: When should pneumatic assistance for loading/unloading be used?

A: Pneumatic assistance is recommended for handling bulkier or heavier batches, or when productivity needs to be maximized. Manual loading is suitable for smaller volumes or delicate parts.

Q: Where is the machine best installed in a production facility?

A: The machines compact, dust-proof, and low-vibration design allows it to be integrated into assembly lines or finishing areas within industrial plants, especially in settings where rubber and plastic components are processed.

Q: What is the maintenance process for this machine?

A: Thanks to its low-maintenance, robust design and high-grade stainless-steel construction, routine care involves cleaning, occasional inspection of nozzles and blast media, and ensuring air supply lines (for pneumatic models) are clear and functional.

Q: How does the digital timer and speed control benefit users?

A: The digital timer and variable speed control allow users to precisely set batch processing times (5-15 minutes) and adjust rotation speed up to 15 rpm, optimizing deflashing quality for different types of products and improving operational efficiency.

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