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Plasma Spray Coating Services

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Plasma Spray Coating Services Specification

Adhesion Strength
Greater than 40 MPa

Service Type
Plasma Spray Coating Services

Location
Onsite & Offsite

Turnaround Time
7-14 days

Coating Method
Thermal Spray (Plasma)

Substrate Compatibility
Metals, Ceramics, Composites

Service Mode
Offline

Types of Coatings
Ceramic, Metallic, Carbide

Coating Bond Strength
High

Wear Resistance
High

Coating Finishing
Smooth, Matt or Glossy as per requirement

Usage/Application
Industrial

Coating Material
Plasma-sprayed materials (Alumina, Zirconia, Chrome Oxide, etc.)

Coating Thickness
Up to 2 mm

Maximum Temperature Withstand
Up to 1500°C

Production Capacity
Customized as per requirement

Surface Preparation
Sand Blasting

Minimum Order Quantity
As per customer need

Corrosion Resistance
Excellent

About Plasma Spray Coating Services

Plasma Spray Coating Services

We provide plasma coating services to: (a) Paper and Pulp Industry (b) Automotive Industry (c) Mining Equipment Manufacturers and Users (d)Aerospace Industry (e)Power Generation Companies (f)Railways (g)Electric and Electronic Industry We help countering problems of Wear, Oxidation and Corrosion in all these industries by specialsed surface coatings.

PLASMA SERVICES PROVIDED BY US

Aerospace

We provide protective coating services for: -Hydraulic Cylinder Assemblies: Both rod and cylinder I.D used for Flap Controls or After Burn -Hydraulic Dampers: Used in Landing gears -FRP CamShaft:Wear Coating on cam to be surfaced -FRP Cylinder ID: Wear Coatings -Seal, Labyrinth ring and Rotor: Al-Si-Polyimide Coatings-Abradable seal -Corrosion Protection in Cryogenic Environment On Ducts-Arc Spray of Pure Al -Advance Gas Turbine Engines: Wear Resistant coatings for combustors Thermal Barrier Coatings for Combustors and Vanes Hot Corrosion Coatings for turbine blades In brief our coatings include: a) Wear Resistant Coatings b) Clearance Control Coatings c)Abrasive Coating on Compressor Blades etc.

Automotive Sector

Coatings on: -Turbochargers -Synchroniser Rings -Engine Valve Lifter -Fuel Injection Nozzles -Piston RIngs -Sensors -Pump Impellers -Brake Discs -CrankShafts etc.

Petro Chemical / Chemical Industry:

We provide surface coatings on: a)Non Floating Metal Sealed Ball Valve b) Drill Bit Cones c) Rotors d)Radial Bearing Sleeves e) Thrust Bearing f) Soap Chilling Cylinders etc.

Power Generation

Applications: -Hot Water Pipelines -Internal Surfaces of Steam Boiler Drums -Steam Boiler Gas Ducts -Parts of Air Heaters for Steam Boilers -Internal Surface of Feed pipelines portions behind feed control valves -Blades of Steam Boiler Smoks Exhauster -Rods, Spindles, Slide Valves, and sealing surfaces of steam valve units -Mill Ventilator and Smoke Exhauster Shafts -Hydraulic Equipment Pumps, Plungers We reclaim these parts and provide protective coatings.

Pulp and paper Industry

Reclamation of (a) Yankee Dryers (b) Calendar Rolls (c) Rewinder Rolls (d) Press Rolls (e) Digestors By Ceramic/Carbide Coatings/TBC Coatings

Exceptional Coating Performance

Our plasma spray coatings are distinguished by their high wear and corrosion resistance, providing an industrial solution for environments that demand reliability. Each application is optimized for maximum bond strength and durability, extending the lifespan of critical components.

Versatile Substrate Compatibility

These coatings are engineered to bond firmly with metals, ceramics, and composite materials. The adaptability of our service means we can meet the needs of diverse industries, ensuring optimal compatibility and performance regardless of the base substrate.

Custom Solutions and Expertise

As an exporter, manufacturer, supplier, and trader, we offer fully customized coating solutions throughout India. From preparation and selection of coating material to professional application, our experienced team ensures quality, efficiency, and compliance with your industrial standards.

FAQs of Plasma Spray Coating Services:

Q: How does the plasma spray coating process ensure high adhesion and durability?

A: Plasma spray coating utilizes high-energy thermal spray technology to deposit materials like alumina, zirconia, or chrome oxide onto substrates. Pre-treatment such as sand blasting promotes superior adhesion, resulting in bond strengths greater than 40 MPa and reliable durability against wear and corrosion.

Q: What types of substrates can be coated with this service?

A: Our plasma spray coating services are suitable for metals, ceramics, and composite materials. The process can be tailored to match the specific compatibility requirements of your components, ensuring strong bonding and optimal performance.

Q: When can I expect the completed coated components?

A: Depending on order specifications and quantity, our standard turnaround for plasma spray coating is typically 714 days. We offer flexible production capacity according to your schedule and needs.

Q: Where is the plasma spray coating service available?

A: We provide plasma spray coating both onsite and offsite at client locations across India. This flexibility is designed to minimize downtime and suit the logistical demands of your project.

Q: What are the main benefits of choosing plasma spray coating for industrial applications?

A: Plasma spray coatings offer high wear and corrosion resistance, withstand temperatures up to 1500C, and can be finished smooth, matt, or glossy. They enhance the lifespan and reliability of industrial parts, making them ideal for demanding environments.

Q: How do I specify my order requirements and minimum quantity?

A: Our services are customized to your requirements, with minimum order quantities determined by your needs. Simply provide details such as coating type, substrate, required thickness, and finishing to receive a tailored solution.

Q: What coating materials can you apply, and what finish options are available?

A: We offer plasma-sprayed coatings using materials like alumina, zirconia, chrome oxide, and other metallic or carbide compounds. Finish options include smooth, matt, or glossy surfaces, adjustable according to your application and preferences.

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