Indexing Table Type Deflashing Machine

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Indexing Table Type Deflashing Machine Specification

Current Range
3-5 A

Phase
Three Phase

Application
Deflashing of Molded Components

Equipment Type
Industrial Deflashing Machine

Frequency
50 Hz

Diameter
600 mm Table

Power Consumption
2.5 kW

Automation Grade
Semi Automatic

Power Source
Electric

Output Voltage
415 V

Type
Indexing Table Type Deflashing Machine

Condition
New

Motor Type
Servo Motor

Material
Mild Steel

Power
3 HP

Voltage
415 V

Dimensions
1200 x 900 x 1500 mm

Input Voltage
415 V AC

Rated Current
5 A

Rated Capacity
50-100 pieces/hour

About Indexing Table Type Deflashing Machine

It is a Indexing Table Type Deflashing Machine. It is ideal for medium to large products made from PA (with more than 40% glass fiber, PPS, LCP, PBT or PET. Thermoset products such as bakelite, BMC, SMC are also applicable. It also deals with large zinc-alloy products and other alloy castings.

The deflashing process is simply as below. Firstly, products are fixed on a gripper which locates outside a resolving door. The door turns exactly at 180 degree driven by motor and sends the products to designated position in the blasting room. Products will rotate themselves as driven by rotary motor. Meanwhile, 12 guns throws out nylon shots bumping into products. When deflashing time is up, the door automatically indexes out those finished products and at the same time indexes in products to be deflashed. It is quite an automatic circulation system.Customer can choose computer control or manual control. As for computer control, one press only can start the whole system and achieve continuous deflashing.

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Advanced Table Indexing System

This machine comes with a precision gear motor and cam indexer, allowing for automated and repeatable positioning across 6, 8, or 12 stations. This improves cycle efficiency and optimizes throughput, making it suitable for diverse production volumes and component types.

Safety and User-Friendliness

Equipped with an interlocked guarding system and emergency stop feature, the machine ensures operator safety during operation. The intuitive touch screen HMI simplifies process control, enabling quick adjustments and easy operation, even for new users.

Efficient Deflashing Process

With options for rotary cutter or pneumatic tool deflashing, the machine delivers consistent removal of excess material. Optional air jet or blower cooling maintains component integrity and process stability. Designed for applications in industrial environments, it supports high-quality production output.

FAQs of Indexing Table Type Deflashing Machine:

Q: How does the Indexing Table Type Deflashing Machine operate?

A: The machine uses a PLC-based control system and a servo motor-powered cam indexer to advance the table to each station. Components are loaded manually and undergo deflashing at each position using either a rotary cutter or pneumatic tool, depending on the requirement.

Q: What types of components can this deflashing machine process?

A: It is ideal for molded components requiring removal of flash, serving applications in various industries such as automotive, electrical, and consumer goods. The machine accommodates a table diameter of up to 600 mm and is adaptable for components of different shapes and sizes.

Q: When is the cooling system used during operation?

A: The optional air jet or blower cooling systems are utilized when processing heat-sensitive materials or when continuous operation is required, ensuring component integrity and preventing thermal damage during the deflashing process.

Q: Where is the Indexing Table Type Deflashing Machine typically installed?

A: It is installed in industrial manufacturing facilitiesespecially those requiring semi-automatic, high-throughput deflashing of molded parts. The machine can be integrated easily into existing production lines or used as a standalone solution.

Q: What benefits does this machine provide over manual deflashing methods?

A: The automated indexing and deflashing system increases productivity, ensures consistent quality, reduces manual labor, and enhances operator safety with its interlocked guarding and emergency stop features. It also delivers lower noise levels (<75 dB(A)) and a cleaner working environment.

Q: How is the operator panel designed for user ease?

A: The operator panel features a touch screen HMI, making it straightforward to set parameters, monitor machine status, and control the process. This minimizes training time and allows for quick troubleshooting and adjustments.

Q: What are the power and air supply requirements for this equipment?

A: The machine operates on 415 V AC, requires a three-phase supply at 50 Hz, and consumes approximately 2.5 kW of power. If pneumatic tools are used, a compressed air supply of 6 bar is necessary for optimal performance.

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